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 Kohler ignition module - bad or something else?

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JB_4x4
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Kohler ignition module - bad or something else? Empty
PostSubject: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeJanuary 11th 2024, 4:53 am

I have a Kohler CV490 - 17 HP? I bought it used for $25, so, I have nothing to complain about if I put a moderate amount of money into it. The seller had a hard time shutting it off because it was mickey moused to get it to start. I do not know how he did it, I was not paying close attention.

When I installed it on my Murray, I could not start it. I determined my Murray was putting out (+) on the kill wire to the coil (aka ign module) when on start or run, then (-) when turned off.

So, I installed a kill switch separate from the stock wire to the kill wire for the coil. Figuring somehow the (+) might have killed a "module".

I bought a coil off Amazon, going by the IPL #, which started it no problem. The problem is the kill wire does not work. I did a circuit test right at the coil connector, and the coil is getting (-) when the switch is flipped.

I think the Kohler might have had a anti-fire valve at one time, but, should not the (-) on the ignition module (aka coil) simply kill the engine no matter what? I know on my B&S and Predator engines it does.


This is my first Kohler with an electric start, so, maybe I missing something.

Or else the coil is defective.

Any ideas why direct negative would not kill the running engine?

I had to throttle it all the way down and kill the gas to shut it off. The governor is reving it up and down, more then it should, but, I can't address that until I can shut off the engine.

I do have good spare B&S coil push mower coils to try and to me they look almost the same. So, I could try on of those?

I just do not want to return a coil if the problem is on my end.

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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeJanuary 11th 2024, 12:17 pm

Do you happen have the little black box on the side known as the Spark Advance Module (SAM)? If so how many wires and what colors? They can be a pain but didn't come on all of the CV Series. The coils for the one's with SAM don't have a standard ground to kill on the coil and come with more than one tab on it, it relies on removing power from the module itself to kill spark.

I could be way off base here but am trying to help


My All Terrain Tractors:
- "The WarHorse" ~ 1984 Sears Craftsman LT(V)11 (MTD Built) (Romping in Progress!)
- Roper "Trailblazer" ~ 1986 Roper LT110CR (Trailblazing in Progress!)
- The "Mud Duck" ~ 1969 Bolens 1225 Hydro (2022 Build Off 2nd place!)
- The "Silver Bullet" ~ 1984 Sears Craftsman LT(V)11 (MTD Built) (Part 1)
- The "Silver Bullet" (Take 2) ~ 2024 Build Off entry (Work in progress)
- Roper "Offroadster" ~ 1979 Roper T4328 (Romping in Progress!)
- 1973 Massey Ferguson MF12 ~ (Sold to a good home)



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JB_4x4
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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeJanuary 11th 2024, 1:51 pm

No, that sounds about right going by the repair manual. Though I do not have the Spark Advance Module. I checked the wiring schematic to make sure. It only has one tab on the coil and is gravity fed on the fuel, though it appears it can take a fuel pump.

Maybe I ordered the wrong number and one for the SAM? That never occurred to me. Time to double check, if I ordered the correct number, I will just return this one. Glad I did not use the spark plug and fuel filter that came with it.

Thanks.

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Brianator
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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeJanuary 11th 2024, 8:53 pm

It could just be defective, a single post coil is definitely ground to kill.

Come to think of it I don't remember actually trying to ground the coil with the SAM... I should though!


My All Terrain Tractors:
- "The WarHorse" ~ 1984 Sears Craftsman LT(V)11 (MTD Built) (Romping in Progress!)
- Roper "Trailblazer" ~ 1986 Roper LT110CR (Trailblazing in Progress!)
- The "Mud Duck" ~ 1969 Bolens 1225 Hydro (2022 Build Off 2nd place!)
- The "Silver Bullet" ~ 1984 Sears Craftsman LT(V)11 (MTD Built) (Part 1)
- The "Silver Bullet" (Take 2) ~ 2024 Build Off entry (Work in progress)
- Roper "Offroadster" ~ 1979 Roper T4328 (Romping in Progress!)
- 1973 Massey Ferguson MF12 ~ (Sold to a good home)



                             Click Here To See The DIY and Build Threads I've Created!

                                            ~My Real Hobby Is Collecting Projects!~
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JB_4x4
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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeJanuary 12th 2024, 3:44 am

I ordered an OEM Kohler coil from ereplacements, so, we will see what happens with that one. Meanwhile I think if I can find a B&S coil that matches the flywheel profile, I will try that for giggles. Though Kohler and B&S "might" make their own flywheel discs, I doubt they make their own coils.
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JB_4x4
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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitimeMarch 19th 2024, 3:34 am

> OEM Kohler coil from ereplacement

This worked and fit fine and I was able to set the gap to spec. B&S and Kohler can not be swapped, the holes are too far off and require drilling there a rivet holding the layers together.

It still surges and diesels and will not shut off. I noticed the LED switch I installed as a shut off switch, kept blinking even though the only thing going to it are ground wires. Some sort of wiring problem. I am just going to remove everything and install a new switch and harness and see if that clears it up. I already bought 30 amp zener diodes for the (+) from the voltage regulator.

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Kohler ignition module - bad or something else? Empty
PostSubject: Re: Kohler ignition module - bad or something else?   Kohler ignition module - bad or something else? Icon_minitime

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